Custom Progressive Die Development & Production, Optimizing
Material Yield & Reducing Piece Cost
1．Progressive Die Stamping Quick Detail
We specialize in processing progressive die stamping parts with
forming characteristics such as stretching and flanging. Through
reasonable station arrangement and die structure design, we can
reliably manufacture stretched cups with uniform depth, clearly
defined flanged edges, and high-precision hole groups on a
continuous production line. This process is particularly suitable
for housing and cover parts that require good appearance and
certain structural strength, and has wide applications in fields
such as new energy batteries and communication chassis.
2. Progressive Die Stamping Product Description
For parts that require both functionality and aesthetics,
progressive die stamping offers a highly efficient solution. We
focus not only on the final dimensions of the parts but also on
material flow control during the forming process to avoid defects
such as cracking and wrinkling. For products such as electrode
connectors for new energy batteries, shielding covers or heat sinks
for communication equipment, we optimize the design of the
drawstring ribs, control the blank holder force, and arrange the
annealing between processes to ensure perfect part shape and
surface quality while maintaining high production efficiency.
3． Progressive Die Stamping Product Features & Advantage
Feature | Advantage to You |
Stable Drawing within Progressive Dies | By setting up multi-station progressive drawing in the progressive
die, the material thinning rate can be effectively controlled, and
drawn parts with uniform depth can be produced stably, avoiding the
risk of breakage caused by a single deep drawing. |
High-Precision Flanging & Hole Position Assurance | After forming, precision punching and flanging are performed at the
post-forming station to ensure the positional accuracy of the holes
relative to the formed contour, thus meeting the assembly and
sealing requirements of shell-type parts. |
Surface Quality Control for Appearance Parts | From material selection to mold cavity polishing and cleaning
control during the production process, multiple dimensions ensure
that the surface of the parts is free of scratches and
indentations, providing a perfect substrate for subsequent
anodizing and other treatments. |
Integrated Realization of Heat Dissipation & Shielding Functions | Dense arrays of heat dissipation fins or electromagnetic shielding
finger springs can be molded onto parts in one step, improving
product functionality and reducing subsequent assembly. |
Lightweight-Oriented Material Solutions | Proficient in using lightweight materials like aluminum alloy for
progressive stamping and forming, helping your products achieve
weight reduction goals while ensuring strength. |
4．Progressive Die Stamping Product Specification
Specification Item | Detail / Range | Note |
Progressive Die Drawing Depth (Single Stage) | Up to 3-5 times material thickness | Multi-station allows for greater depth |
Drawn Part Mouth Flatness | Controllable, can include sizing station | Meeting assembly surface requirements |
Flanging Height Tolerance | ±0.1 mm | Can be improved upon request |
Hole Pattern Positional Tolerance | ±0.05 mm (Typical) | Suitable for assembly hole systems |
Surface Protection in Forming Area | Special mold treatment and cleaning | Reducing appearance defects |
Ra Value Suitable for Anodizing | ≤ 0.8 μm (Achievable) | Ensuring uniform anodic film |
Economic Production Batch Size | Suitable for medium to large volume orders | The advantages are obvious after the cost of molds is shared. |
5. Progressive Die Stamping Product Application
Our progressive die-cast parts excel in the following areas:
Power Batteries and Energy Storage Systems: Battery module end
plates, busbar connector brackets, and battery cover
explosion-proof valve plates, requiring excellent conductivity,
structural strength, and molding consistency.
Communication Base Stations and Servers: 5G antenna vibrator
housings, filter cavities, and server hard drive brackets,
requiring complex stretched shapes and precise mounting holes.
Outdoor Electronic Equipment Housings: Waterproof junction boxes,
LED driver power supply housings, and industrial gateway housings,
emphasizing aesthetics, sealed mating surfaces, and internal
structural integration.
Home Appliances and Power Tool Components: Vacuum cleaner cyclone
cones, power tool battery pack housings, and kitchen appliance
liners, requiring durable, easy-to-clean, and simple-to-assemble
metal parts.
6. Frequently Asked Questions (FAQ)
Q: Can you handle complex custom designs and provide design
optimization suggestions
A: Absolutely. This is our core expertise. We provide free DFM
analysis within 3-5 days, often helping clients achieve 15-30% cost
reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full
inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass
production. We offer VIP prioritization cutting lead times by up to
30%.
Q: Will I get timely responses and professional support throughout
the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial
response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental
compliance reports?
A: Yes. We provide material certifications and environmental test
reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership
protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from
1 piece for prototyping.
